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Process FMEA with Control Plans
and Reaction Plans
Develop a real-world, functional understanding of Failure
Mode and Effects Analysis and learn how to prevent process
problems before they occur. Use this two-day, workshop intensive
seminar to identify and reduce process-related failures, save
money and improve customer satisfaction.
Seminar Content
Risk and the FMEA
- The Nature of Risk
- The Failure Sequence
- The FMEA Process
- FMEA and APQP
FMEA Basics
- The Function of the FMEA
- FMEA Structure
- Who is the Customer?
- Who is the Team?
- The FMEA as a Living Document
Mapping the Process
- The Importance of Understanding the
Process
- Process Mapping
- Identifying the Micro-Flow
- Workshop: Mapping your Process Flow
Identifying Failure Modes
- Systematically Identifying Potential
Failure Modes
- Workshop: Identifying Failure Modes
Identifying Effects
- Systematically Identifying the Effects
- Ranking the Severity
- Workshop: Identifying and Ranking Effects
- Using the FMEA to Identify Special Characteristics
Identifying Causes
- Systematically Identifying the Causes
- Ranking Cause Occurrence
- Workshop: Identifying and Ranking Causes
Identifying Controls
- Prevention vs. Detection
- Workshop: Identifying and Ranking Detection
Controls
Calculating the Risk Priority Number
- Calculating RPN
- Using the Rankings to Prioritize Risk
Reduction
Completing the FMEA Form
- Workshop: Calculating RPN and Completing
the AIAG FMEA Form
Risk Reduction Actions
- Reducing the Risk Through Prevention
- Reducing the Risk Through Detection
- Re-evaluating the Risk
Using the FMEA to Build the Control
Plan
- Workshop: Building the Control Plan
from the FMEA
Who Should Attend
Individuals from engineering, quality, purchasing, manufacturing
or marketing who might participate in the development of a
Process FMEA
Related Seminars
ISO/TS 16949: 2002
Asvanced Product Quality Planning
Production Part Approval Process
Mistake-Proofing
Geometric Dimensioning and Tolerancing
Datum Schemes with GD&T
Seminar
Fee: $795
All meals, excluding dinner, are included.
Each participant will receive a comprehensive
manual and a Certificate of Completion at the close of the
seminar.
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